Raw materials, recycling and energy supply (IP 1)

Raw materials, recycling and energy supply

As part of the project Raw Materials, Recycling and Energy Supply , processes that precede and follow the production of natural fibre composites are considered. These include natural fiber production and biotransformation, as well as recycling and residual energy recovery from natural fibre composites. The objectives of the project are implemented through three main research areas.

  • Research focus 1: Production of renewable raw materials from plant biomass with defined properties (Prof. Frank Hentschel)
  • Research focus 2: Material-appropriate recycling of natural fibre composites waste (Prof. Jürgen Schoenherr, itn.hszg.de)
  • Research focus 3: Energy supply by energetic utilization of residues of natural fibers and natural fibre composites (Prof. Tobias Zschunke)

Natural fibers are obtained from regionally available plant raw materials by resource-efficient and economically viable mechanical fiber pulping processes and modified biotechnologically. Organic residues from fiber extraction are separated and metabolized to biogas in a novel fixed-bed bioreactor. Inorganic components in the wastewater (e.g. phosphate) are separated, processed and recycled. Short fibers are recovered from the digestate for further use.

Waste-free processing technologies for recycling natural fibre composites products and materials are developed and optimized. Bio- and anthroprogenic components of natural fibre composites are separated from each other by product presorting using state-of-the-art sensor and data processing technologies (e.g. near-infrared sorting (NIR sensor technology), electro-sorting, density sorting) and reintroduced into the process chain for production of natural fibre composites.

Refractory non-recyclable materials are to be converted into thermal energy. For decentralized and self-sufficient energy supply, small-scale plants for energy recovery from high-energy fuels, which are poorly suited from the point of view of conventional energy technology, will be developed and established. This requires research and development work on combustion technology, modeling and waste gas treatment.

The three main research areas will thus illuminate the ecological framework of the overall project and will highlight the economic advantages. A permanent transfer of data and knowledge between the project participants will allow fundamental questions to be answered while taking practical requirements into account. The involvement and cooperation with scientific partners of the project ensures scientific requirements. Finally, the subproject is to lay the starting conditions for impulse projects of the intensification phase within the framework of the FH Impulse program (from 2021).

The results of the Raw Materials, Resources, Recycling (IP 1) project can be viewed in the final report at the German National Library of Science and Technology (TIB) .

Project management

Photo: Prof. Dr.-Ing. habil. Tobias Zschunke
Prof. Dr.-Ing. habil.
Tobias Zschunke
Faculty of Mechanical Engineering
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 117
1st floor
+49 3583 612-4843
Institute of Process Engineering, Process Automation and Metrology
02763 Zittau
Theodor-Körner-Allee 8
Building Z IVc, Room C1.01
Upper floor
+49 3583 612-4843

Employees FSP1

Photo: Dipl.-Umwelting. Judit Harsányi
Dipl.-Umwelting.
Judit Harsányi
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 18
EC
+49 3583 612 4982
02763 Zittau
Pistoiaer Weg 1
Building Z VIIb, Room Hall 6
EC
+49 3583 612 4982
Dipl.-Ing.
Matthias Tirsch
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 317
3RD FLOOR
+49 3583 612 4944

Employees Research focus 2

Photo: Dipl.-Ing. (FH) Christoph Ebermann
Dipl.-Ing. (FH)
Christoph Ebermann
Faculty of Mechanical Engineering
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 119
1st floor
+49 3583 612-4839
Photo: Dipl.-Chem. (FH) Eric Kluge
Dipl.-Chem. (FH)
Eric Kluge
ZIRCON
02763 Zittau
F-Schneider-Str. 26
Building Z IX, Room 103
Upper floor
+49 3583 612-4833
Photo: B.Sc. Lukas Knauth
B.Sc.
Lukas Knauth
Institute for Peat and Natural Product Research
02763 Zittau
Hochwaldstr. 14
Building Z XV, Room 1.02
Upper floor
+49 3583 612-4551
Photo: Dipl.-Ing. Anett Kupka
Dipl.-Ing.
Anett Kupka
ZIRCON
02763 Zittau
Lausitzer Weg 2
Building Z VIId, Room 13
First floor
+49 3583 612-4961
ZIRCON
02763 Zittau
Hochwaldstrasse 14
Building Z XV, Room 1.02
Upper floor
+49 3583 612-4961
Photo: Dipl.-Ing. Ilona Schönfelder
Dipl.-Ing.
Ilona Schönfelder
ZIRCON
02763 Zittau
Friedrich-Schneider-Strasse 26
Building Z IX, Room 103
1st floor
+49 3583 612-4962

Employee Research focus 3

M.Eng.
Fred Haaser
Institute of Process Engineering, Process Automation and Metrology
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 13
First floor
+49 3583 612 4983