Raw materials, recycling and energy supply (IP 1)

Raw materials, recycling and energy supply

As part of the project Raw Materials, Recycling and Energy Supply , processes that precede and follow the production of natural fibre composites are considered. These include natural fiber production and biotransformation, as well as recycling and residual energy recovery from natural fibre composites. The objectives of the project are implemented through three main research areas.

  • Research focus 1: Production of renewable raw materials from plant biomass with defined properties (Prof. Frank Hentschel)
  • Research focus 2: Material-appropriate recycling of natural fibre composites waste (Prof. Jürgen Schoenherr, itn.hszg.de)
  • Research focus 3: Energy supply by energetic utilization of residues of natural fibers and natural fibre composites (Prof. Tobias Zschunke)

Natural fibers are obtained from regionally available plant raw materials by resource-efficient and economically viable mechanical fiber pulping processes and modified biotechnologically. Organic residues from fiber extraction are separated and metabolized to biogas in a novel fixed-bed bioreactor. Inorganic components in the wastewater (e.g. phosphate) are separated, processed and recycled. Short fibers are recovered from the digestate for further use.

Waste-free processing technologies for recycling natural fibre composites products and materials are developed and optimized. Bio- and anthroprogenic components of natural fibre composites are separated from each other by product presorting using state-of-the-art sensor and data processing technologies (e.g. near-infrared sorting (NIR sensor technology), electro-sorting, density sorting) and reintroduced into the process chain for production of natural fibre composites.

Refractory non-recyclable materials are to be converted into thermal energy. For decentralized and self-sufficient energy supply, small-scale plants for energy recovery from high-energy fuels, which are poorly suited from the point of view of conventional energy technology, will be developed and established. This requires research and development work on combustion technology, modeling and waste gas treatment.

The three main research areas will thus illuminate the ecological framework of the overall project and will highlight the economic advantages. A permanent transfer of data and knowledge between the project participants will allow fundamental questions to be answered while taking practical requirements into account. The involvement and cooperation with scientific partners of the project ensures scientific requirements. Finally, the subproject is to lay the starting conditions for impulse projects of the intensification phase within the framework of the FH Impulse program (from 2021).

Project management

Foto: Prof. Dr.-Ing. habil. Tobias Zschunke
Prof. Dr.-Ing. habil.
Tobias Zschunke
Fakultät Maschinenwesen
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 117
1. Obergeschoss
+49 3583 612-4843
Institut für Prozesstechnik, Prozessautomatisierung und Messtechnik
02763 Zittau
Theodor-Körner-Allee 8
Building Z IVc, Room C1.01
Obergeschoss
+49 3583 612-4843
Dipl.-Ing.
Matthias Tirsch
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 317
3. OG
+49 3583 612 4944

Employees Research focus 2

Foto: Dipl.-Ing. (FH) Christoph Ebermann
Dipl.-Ing. (FH)
Christoph Ebermann
Fakultät Maschinenwesen
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 119
1. Obergeschoss
+49 3583 612-4839
Foto: Dipl.-Chem. (FH) Eric Kluge
Dipl.-Chem. (FH)
Eric Kluge
ZIRKON
02763 Zittau
F-Schneider-Str. 26
Building Z IX, Room 103
Obergeschoss
+49 3583 612-4833
Foto: B.Sc. Lukas Knauth
B.Sc.
Lukas Knauth
Institut für Torf- und Naturstoffforschung
02763 Zittau
Hochwaldstr. 14
Building Z XV, Room 1.02
Obergeschoss
+49 3583 612-4551
Foto: Dipl.-Ing. Anett Kupka
Dipl.-Ing.
Anett Kupka
ZIRKON
02763 Zittau
Lausitzer Weg 2
Building Z VIId, Room 13
Erdgeschoss
+49 3583 612-4961
ZIRKON
02763 Zittau
Hochwaldstraße 14
Building Z XV, Room 1.02
Obergschoss
+49 3583 612-4961
Foto: Dipl.-Ing. Ilona Schönfelder
Dipl.-Ing.
Ilona Schönfelder
ZIRKON
02763 Zittau
Friedrich-Schneider-Straße 26
Building Z IX, Room 103
1. Obergeschoss
+49 3583 612-4962

Employee Research focus 3

M.Eng.
Fred Haaser
Institut für Prozesstechnik, Prozessautomatisierung und Messtechnik
02763 Zittau
Schwenninger Weg 1
Building Z VII, Room 13
Erdgeschoss
+49 3583 612 4983